Welcome to AB GEARS
✔ Spur & Helical Gear Manufacturing
✔ Reverse Engineering from Samples & Drawings
✔ Quality-Focused & On-Time Delivery
About AB GEARS
AB GEARS is a precision gear manufacturing company based in Pune, India. We specialize in manufacturing Spur Gears, Helical Gears, and custom mechanical components for industrial applications.
We provide end-to-end engineering solutions including reverse engineering, custom gear development, and precision machining as per drawings or samples. Our skilled craftsmen and modern manufacturing facilities ensure high accuracy, durability, and consistent quality.
We are known for low batch and custom gear production with quick turnaround time and competitive pricing.
At AB GEARS, quality, reliability, and customer satisfaction are our top priorities.
Engineering Excellence
Akshay Nalawade
Managing Director
AB GEARS was founded by two working professionals who shared years of hands-on experience in gear manufacturing and machining.
Having worked closely on shop floors, production challenges, and real industrial problems, the founders recognized the need for a gear manufacturing partner that truly understands accuracy, application, and reliability — not just drawings.
Our combined experience and complementary skill sets led to the formation of AB GEARS, with a clear focus on practical engineering, strict quality control, and customer-oriented manufacturing.
(Precision & Manufacturing Control)
Bhuvan Girhe
Managing Director
(Operations & Process Excellence)
Engineering Precision Built on ExperienceWith over a decade of experience in gear manufacturing, WE founded AB GEARS with a clear vision—to deliver precision-engineered gear solutions that industries can rely on.Our journey started on the shop floor, working directly with gear machining, inspection, and problem-solving in real industrial environments. This hands-on experience shaped our approach at AB GEARS: practical engineering, strict quality control, and customer-focused manufacturing.
Today, AB GEARS stands for precision, reliability, and technical integrity. We continue to evolve by adopting better processes, advanced machinery, and a deeper understanding of customer applications.We personally ensure that every product leaving our facility meets the standards we promise.
High Performance Services For Multiple Insdustries And Technologies!
Reverse Engineering Expertise ⭐
At AB GEARS, we specialize in reverse engineering of spur gears,helical gears, and mechanical components. By carefully analyzing existing samples, we recreate accurate gear profiles while maintaining dimensional integrity and performance. Our reverse engineering approach ensures compatibility with existing systems and reliable operation in real industrial conditions.
Our Reverse Engineering Process
1. Sample Analysis Detailed study of the existing gear, material, and application.
2. Dimensional MeasurementAccurate measurement of tooth profile, module, pressure angle, and key features.
3. Engineering & Manufacturing Recreation of the gear using precision machining processes.
4. Inspection & Validation Final inspection to ensure fitment, accuracy, and performance.
🏭 Our Machines & Manufacturing Facilities
🔹 Wire Cut EDM
🔹 Heavy-Duty Lathe
High-precision machining for complex profiles and intricate shapes. Ideal for tools, dies, precision parts, and reverse-engineered components requiring tight tolerances.
Designed for large and heavy workpieces. Ideal for rough and heavy turning operations, making it suitable for industrial-grade components
🔹 M1TR Milling Machine
🔹 Lathe Machine
Used for precision milling operations including gear-related components, profiles. Ensures accurate dimensions and smooth surface finish for critical parts.
⚙️ View Machine Details
Suitable for turning operations such as shafts, bushes, spacers, and round components. Provides high concentricity and dimensional accuracy
🔹 Milling Machine
Our milling machine is used for shaping, slotting, and surface machining of components. It is essential for preparing accurate profiles and features on gears and mechanical parts.
🔹 Drilling & Tapping Machine
The drilling and tapping machine is used for creating accurate holes and threads in components. It supports both production and assembly requirements.
🏭 Extended Manufacturing Capabilities
🏭 1. Teeth Cutting (Outsourced/Trusted Partners)
⚙️We perform gear teeth cutting operations through our qualified and experienced manufacturing partners, equipped with modern gear hobbing and shaping machines.
⚙️All processes are carried out as per AB GEARS design specifications, under strict technical supervision and quality standards.
🏭 Teeth Grinding (Outsourced – High-End Process)
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For high-precision and noise-critical applications, gear grinding operations are executed through specialized grinding facilities.
This ensures superior surface finish, accurate tooth profile, and enhanced gear life, meeting industry quality requirements.
🔒 Quality Responsibility Statement :
🔒 What Sets AB GEARS Apart :
⚙️Regardless of whether the process is in-house or outsourced, AB GEARS takes complete responsibility for design accuracy, quality inspection, and final performance of every gear delivered.
⚙️ISO-compliant partner
⚙️workshopsLong-term industry partners
⚙️Final inspection by AB GEARS
⚙️Proven performance in field applications
⚙️Final dimensional inspection and quality verification carried out by AB GEARS before dispatch.